EFI Diagnostics - Kawasaki Versys Forum
Versys-X 300 General Discussion Please post any 2017+ Kawasaki Versys-X 300 related topics that DO NOT fit into any of the other topics here.

 
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post #1 of 2 (permalink) Old 11-05-2017, 01:49 AM Thread Starter
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EFI Diagnostics

The 4-pin, diagnostic port under the saddle of the Versys-X 300 communicates via the KWP2000 protocol. Unfortunately, the Kawasaki communication system is not standardized, as is explained in the following threads.

https://forum.arduino.cc/index.php?P...topic=334778.0
KDS Protocol - ECU hacking

Fortunately, the LED dashboard will display the diagnostic trouble codes, as is explained in the Versys-X 300 Service Manual, and the following post.

Kawasaki Versys-X 300 | Page 306 | Adventure Rider

One can also connect a computer to the diagnostic port using the Kawasaki KDS Signal Converter, cables, software, et cetera. However, this system is very expensive, even when purchasing used equipment.

https://rivaracing.com/c-1000973-acc...equipment.html

Fortunately, if you wish to connect a computer to the Kawasaki diagnostic port, the KDS Signal Converter has been reverse engineered in the HealTech OBD-K01 tool.

https://www.healtech-electronics.com/products/obd/



You can download a sample of the HealTech software at the following link.

https://www.healtech-electronics.com...OBD-K01_en.pdf


No Video


The HealTech unit has also been copied by the Chinese. However, the counterfeit system can only use an older version of the computer software, which is supplied on CD-ROM. HealTech warns if you attempt to update the software, you might disable the Chinese unit.

https://es.aliexpress.com/store/prod...452910504.html

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post #2 of 2 (permalink) Old 11-05-2017, 01:53 AM Thread Starter
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How To Read Service Codes:

Turn on ignition.
Push the upper meter button to display the odometer.
Push the upper meter button and Iower meter button for more than 2 seconds.
The service code is displayed on the LCD instead of odometer. Multiple codes will be displayed in a sequence with the interval of 2 seconds.
Turn on/turn off the ignition to return the display to the normal operation mode.

How To Erase Service Codes:

Turn on the ignition and start the engine.
Keep the idling more than 30 seconds.
Run the bike for more than 5 minutes at a speed of 25 mph or more.
Stop. Turn the ignition switch off.
Repeat the above procedures 3 times.

Service Codes:

11 Main throttle sensor malfunction, wiring open or short.
12 Intake air pressure sensor malfunction, wiring open or short.
13 Intake air temperature sensor malfunction, wiring open or short.
14 Water temperature sensor malfunction, wiring open or short.
21 Crankshaft sensor malfunction, wiring open or short
24 Rear wheel rotation sensor malfunction, wiring open or short.
25 Gear position sensor malfunction, wiring open or short.
31 Vehicle-down sensor malfunction, wiring open or short.
32 Sub throttle sensor malfunction, wiring open or short.
33 Oxygen sensor malfunction or Inactivate, wiring open or short.
39 ECU communication error
41 Fuel injector #1 malfunction, wiring open or short.
42 Fuel injector #2 malfunction, wiring open or short.
51 Stick coil #1 malfunction, wiring open or short.
52 Stick coil #2 malfunction, wiring open or short.
56 Radiator fan relay malfunction, wiring open or short.
62 Subthrottle valve actuator malfunction, wiring open or short.
64 Air switching valve malfunction, wiring open or short.
67 Oxygen sensor heater malfunction, wiring open or short.
94 Fuel supply system malfunction
3A Purge valve malfunction, wiring open or short (Equipped Models).
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