Kawasaki Versys Hand Guards Install? - Kawasaki Versys Forum
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post #1 of 15 (permalink) Old 11-01-2012, 12:25 PM Thread Starter
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Kawasaki Versys Hand Guards Install?

http://www.kawasaki.com/KawasakiNew/...&CategoryID=14
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How hard is it to install these? Can it be done with normal hand tools and without removing/loosening the controls or cables?

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post #2 of 15 (permalink) Old 11-01-2012, 02:19 PM
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you may need an impact type driver (not impact wrench) with the appropriate size hex key to remove the end weights. mine had red loctite.
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post #3 of 15 (permalink) Old 11-01-2012, 02:38 PM
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Quote:
Originally Posted by Wonker View Post
http://www.kawasaki.com/KawasakiNew/...&CategoryID=14
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How hard is it to install these? Can it be done with normal hand tools and without removing/loosening the controls or cables?


Normal tools with no problems. No need to move cables and whatnot.

There is loctite on the end weights but knowing that you just gotta use some more elbow grease. When I re-installed my end weights I used blue loctite.



May the road always curve in front of you.
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post #4 of 15 (permalink) Old 11-01-2012, 02:49 PM
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Will the 2010 handguards fit on my 09?
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post #5 of 15 (permalink) Old 11-01-2012, 03:36 PM Thread Starter
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Quote:
Originally Posted by Zatx View Post
Normal tools with no problems. No need to move cables and whatnot.

There is loctite on the end weights but knowing that you just gotta use some more elbow grease. When I re-installed my end weights I used blue loctite.
Thanks!

Just ordered a set.

Last edited by Wonker; 11-01-2012 at 03:39 PM.
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post #6 of 15 (permalink) Old 11-01-2012, 07:36 PM
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post #7 of 15 (permalink) Old 11-01-2012, 08:03 PM Thread Starter
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If you have an allen wrench ratchet set you will have no problems removing the bar end fasteners.
I do
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post #8 of 15 (permalink) Old 11-01-2012, 08:28 PM
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Basic tools will do the job it's just a bit of a tight fit because of the stiff brake line thats a bit in the way. But well worth the effort, they feel solid and and are the best looking ones out there. I sprayed plastic dip on the inside of the bar ends to stop a vibrating noise the spacer would make inside it.

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post #9 of 15 (permalink) Old 11-13-2012, 01:48 PM Thread Starter
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Woot! My handguards came today. I'll try and install them after class today.
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post #10 of 15 (permalink) Old 11-13-2012, 02:05 PM
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Dropped by bike the other day, with a full tank of fuel (trying to zip my jacket to my pants with one foot on the rear brake, not a good idea). The only damage on the bike is a scuff on my left handguard and it bent very slightly. I couldnt beleive it, the bike didnt touch the ground in no other area! My MT-01 fell to the ground after a gust of wind on it's cover and damages added up to 1100$. This is one tough little bike
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post #11 of 15 (permalink) Old 11-13-2012, 03:31 PM
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Quote:
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Will the 2010 handguards fit on my 09?
Installed them on my '08 with no problems.
Dan


Last edited by oldkawboy; 11-13-2012 at 03:35 PM.
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post #12 of 15 (permalink) Old 11-13-2012, 04:22 PM Thread Starter
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Ok I got them on but I'm very unhappy right now.

Both inside mounting pieces and hex head screws stripped during the install. (That was a fun fix )I was using normal allen wenches with light hand power and I hadn't even got to torqueing them yet. Plus they didn't align properly no matter how I positioned them.

The guard shells and mounting hardware for the ends of the handle bars went on smoothly just the inside mounting hardware was trash.

Don’t know if I’d spend the money on these again.

They look good I guess that’s a plus.

Now I’m going to go on a test ride to see if they say on and in place.
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post #13 of 15 (permalink) Old 11-13-2012, 04:24 PM
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Certainly takes a little fideling to get them positionned properly, design could have certainly made the installation easier. But once it's done they are worth it.
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post #14 of 15 (permalink) Old 11-13-2012, 05:01 PM Thread Starter
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Here is a crappy cell phone picture. I'm too mad to take a real one right now.

They stayed on during the test ride. I'm going to go to a local machine shop and see if I can't come up with a better solution for the inside mounting hardware in a few days.
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post #15 of 15 (permalink) Old 11-14-2012, 12:14 PM
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I noticed the allen heads were soft on install, was my only gripe with em...plus I had to arrange the handlebar mounts differently on each side due to the cables...but that's not a big deal

that reminds me though that I need to source some replacement bolts as I don't have much confidence in the handlebar screws that came with it

I detected they both stripped a bit upon final tightening and I was using a hardened hex attachment on a 3/8" drive at the time, not a used up allen key

on the plus side, they look good and provide some extra insurance for protecting the controls in case the bike ever tips over
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