Kawasaki Versys Forum - View Single Post - How do I test the headlight relay?
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post #11 of (permalink) Old 03-05-2016, 07:57 AM Thread Starter
Join Date: Dec 2010
Location: Palm Beach County, Fla.
Posts: 215
I disconnected the alternator lead connector. I connected the positive battery terminal to the pin and heard the relay click. I turned the key to on, connected the positive terminal to the pin again, and the headlight worked. Then I reconnected the regulator to the stator, started the bike, and the headlight worked. Turned off the bike, started it again, and the headlight did not turn on.

Then I repeated all of the above, and the exact same sequence of events happened.


And the stator-side lead connector was partially melted.
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2009 Versys
2004 EX-500

Last edited by Holden; 03-05-2016 at 08:11 AM.
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